Thinking about the manufacturing business? The process of taking raw materials and turning them into a finished good. Manufacturing is one of the most active industries in the world. Manufacturing can be rough at times and it can get very stressful. Having the right team behind you and some organization can make the process run a lot smoother. For someone who is new to the manufacturing world, the initial days leading to the start of the company are spent doing research on the market, the competition, and seeking funds from investors. For the ones who are new to the manufacturing business, things can get pretty hectic. We are here to help make the process run as smooth as possible. Here are a few tips to help ease the process.…
Steel is very common in the making of non-musical drums. The composition of steel drums is mainly determined by the level of carbon content. Steel drums are prepared by a process known as roll forming. The preparation undergoes some processes that are outlined below.
Technical Process of the Steel Drum Production Line
The manufacturing of steel drum entails a technical process of forming a single part that is combined to form a complete steel barrel. The process goes through the preparation of the materials, the formation of the body of the barrel, the bottom part formation, lid formation, and painting of the body after sealing of the barrel. The processes at the first part of steel drum formation are as follows:
The preparations of materials that are used to produce steel drums involve the uncoiling of the steel, leveling, and followed by shearing of the material. Afterward, the material is edged and lastly stacked
Steel Barrel Body Forming
The body formation of the steel drum involves turning the steel sheets into a round body drum before closing at the both end. The breakdown of the process includes rolling of the steel body, welding, seam welding and then flanging. The flanged body is later turned into a w-shaped body of which is ring reinforced to make it strong. When automatic drum welding machine is applied, spot welding and rolling machines are not necessary.
Barrel Bottom & Barrel Lids Production
Materials for lid and bottom cover formation are taken to the sealing machine to make the barrel seals. The process is done through bottom cover punch forming as well as barrel lids punch. The covers are sprayed by glue so that they can stick to the barrel.
Barrel Sealing & Painting
The fourth stage entails assembling all the parts the coating and painting them. The drum parts are cleansed, sealed and later assembled. After assembling, the drum is tested on leakage possibilities, painted and coated. The last process at this stage involves drying and painting of the logo of the company after drying the line.
The Basic Technical Principles of Producing Steel Drums
Forming Method of Steel Drums
The Basic method used is metal plastic processing forming that rely on exterior force in the formation. The process gives quality outputs that are strong and best in performance. The lids of the drums are separated from the drum by power press that is done in a repeated number of times. The two main forming types are metal cutting and non-cutting process. The metal cutting method entails edging of the metal materials, molding and turning the materials in the form of reams. The non-cutting process, on the other hand, entails punching of the lower part of the drum to insert pressure so that the plates can be cut into different parts. The rotated rolling is also another special technology used in the production of the steel drum. The rolling is used in the formation of the body of the drum to make it into a W-shaped body.
Steel Drum Welding Method
The drums are welded by electric resistance welding method that compose of spot welding, projection welding, as well as seam welding. Electric resistance welding utilizes the heat that is generated when the surface of the edge parts comes into contact. The use of larger current helps to prevent the arcing through an increased pressure. The resistance welding is of two types that are; straight seam welding barrels and projection welding.
The seam welding uses electrode wheels that acts as electrodes that is done in a continuous welding manner. Drums closure uses the projection welding in turns of bumps on the parts and later using the electrode tip for spot welding. When automatic steel barrel equipment is used, spot welding and grinding is not required.
Coating & Painting Method
Coating and painting are done immediately after the formation of steel drums. The main objective of the process is mainly to improve the aesthetic and to reduce the corrosion of the barrel. The coating process involves cleaning the barrel and then painting. The complete steel drum is moistened, dried and lastly printed. The coating can be done by air spraying, …
Hydro excavation trucks have been around for a while now, and they are used for various applications. However, if you have never worked with one before it might be difficult to choose the right one for your job in the event that you need one. As common as they may be very few people know what to look for when hiring one or the qualities that define a good hydro excavation truck.
There are many hydro-excavation trucks out there, and they come in different sizes and forms with each one of them having its own features. To make sure that you choose the right truck for your job should consider the following important things before making your decision.
The Purpose or Application
What do you need the truck for? This is the most important question that you need to answer before going out to look for the truck. Nowadays hydro excavation trucks are used for any things, and different trucks work well for various projects. Before hiring a truck, you should consider the type and scale of your project so that you might get a suitable truck.
Type of soil
The kind of soil that you will be working on is an important factor that you should consider especially if you are doing a potholing project. Some types of soil like clay are difficult but not impossible because it is very sticky. However, there are many solutions to these soil problems like the use of polymers and detergents.
The water system is what will determine the capability or strength of the truck. Water is what will be used to displace the soil, and so it has to have enough pressure to do this. High-pressure levels allow for unsurpassed strength and ensure that you can displace more soil fast. A truck with a water pressure of 4000 PSI will be able to do most jobs efficiently.
Ease of Operation
The job itself is already difficult enough, and so the excavation truck should make things even more difficult. A modern excavation truck utilizes the latest technologies in the sector to make operations as easy as possible. Some of the technologies that make operation easy include the use of mobile control for most of the common functions.
Most trucks come with an automatic vacuum breaker shut off for safety purposes. This feature automatically shuts down the entire system to prevent wastewater discharge and overfilling. With a truck that has this feature, you will never have to worry about overfilling the tank no matter its size. This feature is also used to halt operations in case of an emergency. Besides this, there are also many other safety features that are fitted in this truck and they should play an important role when choosing hydro excavation trucks.
Size of Spoil Tank
Stopping after a couple of hours to empty the spoil tank will lead to a delay in the completion of your project. The only way to avoid this is by selecting a tank with a bigger capacity. However, it is important to note that the larger the size of the tank the bigger the truck and hence also the higher the cost.
The Benefits of Using Hydro Excavation Trucks
- Reduces the risks associated with digging in places where there are live utilities. The use of the trucks also reduces the danger of damaging these important utilities while still ensuring you get to do your job efficiently.
- Use of the tracks reduces the cost and time of potholing. Provides you get the right truck you will be able to get the job done in a fraction of the time you would have used with other potholing equipment.
- They can be used to excavate in tight or least accessible places such as areas crowded with buried cables and pipes. Large excavation equipment cannot be use in such areas due to the potential damage they can cause.
- Offers unlimited versatility for the clean-up of sites after the completion of a project.
- Can be used to make small holes. Such small holes can be used to repair pipes or pipe joints without disturbing the other pipes or the rest of the pipe. This makes such
A knuckle boom loader or a knuckle boomer in short is a very useful vehicle which has changed the way individuals load and offload in different types of industries. Unlike traditional boom cranes, this one has two booms instead of one: the main boom and an outer boom. What’s more, there is also a knuckle present in between the two booms, which is why the vehicle is so named. The knuckle boomer functions in the same manner as the knuckles on your hand do!
It goes without saying that knuckle boomers are a lot more versatile and efficient than regular straight boom cranes. Thanks to the presence of the knuckles, the arm can easily fold into a smaller size and also extend further in order to reach more distant loads.
Owing to its unique ability to ‘fold and extend’ the knuckle boomer is the preferred option for loading and unloading heavy machinery and cargo in restricted spaces. In places such as Europe, wherein the roads are narrower and there is a restriction imposed on the size of the trucks used, knuckle boomers are the ideal solution. Knuckle boomers are commonly used in the transport, mining, forestry, construction, petroleum and marine industries. Don’t be fooled by its small size, the average knuckle boom crane is capable of lifting up cargo weighing over sixty tons!
Different Ways in Which a Knuckle Boomer is Used
The way a knuckle boomer crane is used really depends upon the industry it is in. For instance, in case of the transport and construction industry, this type of crane is commonly fitted onto trucks. The marine industry, on the other hand, prefers to mount the knuckle boom crane on ships. Of course, the crane can also be mounted on other vehicles such as railcars, jeep-like structures, lorries and so on.
Knuckle Boomers Benefits
It is not for no reason that knuckle boomers are so popular in case of the professional world. A lot of times, people find themselves reaching out to this type of crane instead of the typical stiff crane as the former proves to be a lot more useful and beneficial. Some of the benefits of using the knuckle boom crane are listed and explained below:
Does not come with travel limitations
As explained above, there is no hard and fast rule as to where you should attach the crane. It can be used on a lorry, truck, ship, railcar, etc. As long as it fits perfectly in the spot wherein the weight is distributed evenly on the two axles, it can be installed on any vehicle. Therefore, you will not face any travel-related problems with such cranes because it is versatile enough to accommodate a wide range of needs.
Added Versatility in the Form of Attachments
Depending upon the project in which it is used, knuckle boom loaders, such as the one from Petersen Industries, can be fitted with different kinds of attachments such as buckets, glass panes, hooks, pallet forks, log grabs, grabs for blocks/bricks and so on. Thus, irrespective of what materials you’re working with, you can ensure that your knuckle boomer is also capable of taking on the same with ease!
This is probably one of the top reasons why people go for knuckle boomers in the first place! Since the knuckle boom crane is capable of folding, therefore it does not need as much vertical clearance to function as its straight boom counterpart. It is also possible to use this type of crane for rear mounting, which means that loading or unloading the trailer towed behind your truck is going to be easier than ever!
This is yet another unique feature of the knuckle boomer which makes it such a popular and preferred option in the industry. Knuckle boomers come with articulating crane which is very good at lifting cargo horizontally. Thus, even in case of tight places and areas with low clearance, this type of vehicle can get the job done effortlessly. While these are capable of operating in minimal space on its own, adding a jib would enhance its versatility even more!
All in all, knuckle boomers …